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Prefabricated Control Rooms by Metrosh

Metrosh Prefabricated Control Rooms are factory-engineered, modular industrial enclosures designed to provide safe, comfortable, and reliable operator workspaces in demanding industrial conditions. Manufactured using high-performance PUF insulated panel systems, Metrosh control rooms are built to withstand extreme heat, dust, vibration, and noise, making them ideal for heavy and process-driven industries.

Our prefabricated control rooms are widely deployed in steel plants, power plants, mining operations, cement units, bulk material handling systems, and automated manufacturing facilities, where operational continuity and operator safety are critical.

What Is a Prefabricated Control Room?

A prefabricated control room is a modular, factory-built enclosure used to house operators, control panels, SCADA systems, and monitoring equipment within industrial plants. Unlike conventional civil structures, prefabricated control rooms are:

Quick to install

Thermally and acoustically insulated

Easy to relocate or expand

Engineered for industrial safety standards

These advantages make prefabricated control rooms a preferred solution for modern industrial control and monitoring applications.

Why Choose Metrosh Prefabricated Control Rooms?

Metrosh specializes in designing, manufacturing, and supplying prefabricated control rooms for heavy and process industries. Our solutions combine engineering precision, durable materials, and customization flexibility to meet diverse site and operational requirements.

Each control room is manufactured under strict quality controls to ensure long-term reliability, operator comfort, and compliance with industrial safety norms.

Key Design Highlights of Metrosh Control Rooms

Metrosh prefabricated control rooms are engineered with a strong focus on safety, durability, and operator efficiency, even in challenging industrial environments.

Factory-engineered structures using high-performance PUF insulated panels

External cladding options including PPGI, PPGL, or stainless steel

Robust wall systems available in multiple height configurations

Lightweight modular panels for fast installation and easy relocation

Large observation windows seamlessly integrated into insulated panels

Optional raised false flooring for efficient cable routing and utilities management

Integrated safety provisions such as fire alarms, smoke detectors, and fire suppression systems

Lift-On and Non-Lift-On Control Room Configurations

Metrosh offers both lift-on and non-lift-on prefabricated control rooms, providing flexibility based on site conditions and operational needs.

Lift-on control rooms are designed for easy lifting and relocation using cranes, making them ideal for dynamic industrial layouts.

Non-lift-on control rooms are suitable for permanent or semi-permanent installations where relocation is not required.

Control rooms can also be supplied with or without integrated steel structures, depending on load and elevation requirements.

Advanced Manufacturing & Engineering Excellence

Metrosh follows precision-driven manufacturing practices, combining modern fabrication technologies with high-quality raw materials. Every control room is produced under strict quality checks to ensure compliance with industrial safety and operational standards.

High-temperature environments

High-vibration zones

Dust-heavy and noise-intensive areas

This makes them suitable for continuous-duty industrial applications.

Industrial Applications of Prefabricated Control Rooms

Manufacturing plants and automated production lines

Steel plants, furnaces, rolling mills, and smelting zones

Bulk material handling and conveyor control areas

Power generation units and substations

Mining operations and crusher zones

Food processing, pharmaceutical, and electronics facilities

Custom-built HSM control rooms with lift-on and non-lift-on options

Advantages of Metrosh Prefabricated Control Rooms

Choosing Metrosh prefabricated control rooms delivers both operational efficiency and long-term value:

Excellent thermal and acoustic insulation for operator comfort

Strong, durable construction ensuring safety and long service life

Fast, dry construction with minimal on-site disruption

Customizable finishes suitable for harsh industrial environments

Modular design allowing future expansion or relocation

>Weather-resistant construction for year-round performance

Prefabricated Control Rooms vs Conventional Civil Control Rooms

Feature Prefabricated Control Rooms Conventional Control Rooms
Installation Time Very fast Time-consuming
Thermal Insulation High (PUF insulated panels) Limited
Relocation Easy Difficult
Site Disruption Minimal High
Expansion Modular and scalable Complex and costly

Reliable Control Room Solutions for Modern Industries

Metrosh prefabricated control rooms combine engineering precision, industrial safety, and modular adaptability, making them a dependable choice for modern industrial control and monitoring requirements.

Our Popular Services

Pre-Engineered Buildings | Civil Construction | Hybrid Constructions | Best Construction Company

Frequently Asked Questions (FAQs)

1. Where are prefabricated control rooms commonly used?

Prefabricated control rooms are used in steel plants, power plants, mining operations, cement factories, bulk material handling areas, and automated manufacturing facilities.

2. What materials are used in Metrosh control rooms?

Metrosh control rooms are manufactured using PUF insulated panels, with external cladding options such as PPGI, PPGL, or stainless steel.

3. Are Metrosh prefabricated control rooms customizable?

Yes. Metrosh offers complete customization in terms of size, layout, wall height, glazing, flooring, cladding, safety systems, and structural configuration.

4. Can prefabricated control rooms handle harsh industrial conditions?

Metrosh control rooms are engineered for high heat, vibration, dust, and noise environments, ensuring reliable performance in demanding industrial operations.

5. What is the difference between lift-on and non-lift-on control rooms?

Lift-on control rooms are designed for relocation using cranes, while non-lift-on control rooms are installed as permanent or semi-permanent structures.