Industrial Pre-Engineered Steel Buildings

15 Oct 2023

In the evolving landscape of industrial construction, Pre-Engineered Steel Buildings (PEBs) are redefining how industries think about infrastructure. At Metrosh Infra Projects Private Limited, based in Bareilly, Uttar Pradesh, we specialize in delivering advanced, durable, and highly customizable industrial PEB buildings tailored to meet your operational needs.

What Are Industrial Pre-Engineered Steel Buildings?

Industrial PEB buildings are prefabricated metal structures designed and manufactured in a controlled factory environment, then assembled on-site. These buildings offer faster construction, long-term durability, cost savings, and flexibility compared to traditional concrete structures.

Whether it’s a manufacturing unit, cold storage, logistics hub, or processing plant, Metrosh Infra Projects Private Limited delivers superior PEB solutions in Bareilly, Uttar Pradesh, and across India.

Advantages of Industrial PEB Buildings

Quick Construction Time

PEB structures are factory-made, which significantly reduces on-site labor and construction time. Metrosh completes industrial projects quickly without compromising quality.

Cost-Effective Solutions

Optimized design and efficient material use make industrial steel buildings more affordable than conventional construction. This is especially beneficial for large-scale industries in Uttar Pradesh.

Customizable Designs

Metrosh offers custom dimensions, wall cladding, roof types, insulation, and ventilation systems tailored to your business.

Durability & Strength

Built to endure heavy industrial loads and harsh weather, our PEB buildings in Bareilly, Uttar Pradesh meet strict safety and durability standards.

Low Maintenance

Steel structures require less upkeep over the years, reducing long-term maintenance costs.

Environmentally Friendly

Steel is recyclable, and minimal waste is generated during construction.

Environmental Benefits of Pre-Engineered Buildings

Pre-Engineered Steel Buildings are not just cost-effective—they’re also significantly better for the environment. Here's how:

1. High Steel Recyclability

Steel is 100% recyclable without loss of quality.
Over 90% of structural steel used in PEBs is made from recycled materials.
After a PEB's lifecycle, up to 98% of its steel can be recovered and reused.

Why It Matters: Unlike concrete, which is difficult to recycle, steel can be repeatedly repurposed—reducing landfill waste and raw material usage.

2. Lower Carbon Footprint

A typical PEB saves 30–50% in CO₂ emissions during construction compared to traditional RCC buildings.
Off-site fabrication reduces on-site emissions and dust generation.
Less concrete = less cement = less CO₂: Cement is responsible for 8% of global carbon emissions.

Example Stat:
A 1,000 m² PEB warehouse produces up to 25–30% fewer CO₂ emissions than an RCC equivalent (source: World Steel Association).

3. Energy & Water Efficiency

PEB manufacturing uses up to 20% less water compared to RCC construction.
Optimized insulation options in PEBs (like sandwich panels) reduce energy usage by up to 40% over time.

4. Metrosh Infra’s Green Commitments

In-house design systems optimize steel usage, reducing waste.
Compliance with IGBC (Indian Green Building Council) norms for select projects.
Emphasis on modular construction reduces on-site pollution and supports reuse in future extensions or relocations.

PEB vs RCC Comparison

Parameter	PEB (Pre‑Engineered Building)	Conventional Construction (RCC/Steel)
Cost	20–40 % lower steel usage; overall ~30 % cheaper	Standard costs + heavy foundations + longer labor, typically 20–40 % higher
Fabrication Time	Factory‑prefab: parts in 6–8 weeks, then rapid site assembly	Full on‑site fabrication: 20–26 weeks or more
Site Erection Time	Bolted assembly, minimal welding & heavy equipment, ~20% less time	Longer, more complex welding, heavy machinery, skilled labor
Structural Weight	Optimized tapered steel; 10–30 % lighter, reduces foundation loads	Hot‑rolled sections, heavier frame, deeper/stronger foundations
Foundation Cost	Simple, light foundations (~5–15 % savings)	High cost due to heavy structural weight
Design Flexibility	Standard modules; moderate adaptability; scalable	Fully custom; maximum flexibility in layout and style
Quality Control	Factory-controlled precision, fewer defects	On-site variability; quality depends on manual workmanship
Maintenance	Low maintenance; steel resists pests, long‑life coatings	Concrete prone to cracking, spalling; higher long‑term upkeep
Seismic & Safety	Flexible frames offer good seismic performance	Rigid frames; may need extra design work for seismic zones
Sustainability	High steel recyclability, low waste, green credentials	Concrete recycling is harder; more on-site waste and carbon footprint
Expandable/Relocatable	Easy to expand or dismantle and reuse	Difficult and costly to modify or move once built
Clear Span Capacity	Up to 100–120 m spans without intermediate supports	Limited clear spans (~40 m); more columns needed

Applications of Industrial Pre-Engineered Buildings

Metrosh Infra Projects Private Limited constructs a wide range of industrial steel buildings across Bareilly, Uttar Pradesh and other regions. Our industrial PEB applications include:

Textile Manufacturing Units
Food Processing Facilities
Chemical Storage Warehouses
Engineering & Fabrication Workshops
Automobile Assembly Lines
Logistics and Freight Terminals
Heavy Equipment Storage Sheds

Why Metrosh Infra Projects Private Limited is the Top PEB Manufacturer in Bareilly, Uttar Pradesh

Metrosh is recognized as a top manufacturer of PEB buildings in Bareilly and across Uttar Pradesh due to:

Decades of experience in industrial PEB construction
Turnkey project management: design, fabrication, erection
Skilled team of engineers and architects
Use of superior-grade steel and materials
Timely delivery and after-sales support

As a leading PEB company in Bareilly, we understand local site conditions and industrial requirements, ensuring each project is optimized for functionality and efficiency.

Our Services

Pre Engineered Buildings | Civil Construction | Hybrid Constructions

Conclusion

For industries looking for durable, affordable, and scalable infrastructure, industrial pre-engineered steel buildings are the way forward. With the expertise of Metrosh Infra Projects Private Limited, based in Bareilly, Uttar Pradesh, your project is guaranteed to meet the highest standards of quality, safety, and performance.

If you are looking for the best PEB solution provider in Uttar Pradesh, trust Metrosh to deliver excellence at every step.

Frequently Asked Questions (FAQs)

1. How long does it take to build a PEB warehouse?

A typical Pre-Engineered Building (PEB) warehouse can be completed in 10–13 weeks, including design, fabrication, and on-site erection. This is 40–50% faster than traditional RCC construction.

2. Is approval from local authorities needed for PEBs in Bareilly?

Yes, approvals are required. While the structural form is steel-based, PEBs still need to meet local municipal regulations in Bareilly, including zoning, safety, and environmental compliance. Metrosh Infra assists clients through the approval process.

3. Can Metrosh customize PEBs for agro-industrial use?

Absolutely! Metrosh Infra specializes in customizing PEBs for agro-based industries, such as cold storage, grain warehouses, poultry farms, and processing units. Designs are tailored for ventilation, insulation, and load-bearing needs.

4. Are PEBs fire-resistant?

PEBs can be made fire-resistant with appropriate materials. Steel does not burn, and with fire-retardant paint, insulation, and cladding, PEBs can meet fire safety norms for industrial buildings. Metrosh follows all standard safety guidelines.

5. What is the lifespan of a PEB structure?

With proper maintenance, a PEB can last 50+ years. High-grade steel, rust-proof coatings, and weather-resistant design ensure long-term durability even in harsh conditions.

15 Oct 2023